SR | EN
TECHNOLOGIES

From material to a
precision-made part.

Different processing technologies allow us to adapt foam materials to product shape, required function and application, from simple protective elements to complex technical parts.

MAR&CO PRODUCTION

Technology tailored to
the specific task.

Product shape determines the processing method.

Technology selection depends on material type and thickness, part geometry, required precision and production quantity.

By combining different processing methods, we can produce individual prototypes, small batches and serial production according to a drawing, 3D model, physical sample or customer requirement.

PRODUCTION CAPABILITIES

Technologies we use.

From basic material sizing to precision CNC processing and multi-layer structures, we select the technology according to the material, geometry and requirements of the specific product.

CNC cutting and foam processing
01 CNC PROCESSING

Precision cutting and processing of complex shapes.

CNC processing centers enable precise production of parts with various geometries, from simple contours to very fine details, narrow slots and complex shapes.

Depending on material type, thickness and product design, we use different tools and processing technologies to manufacture protective inserts, nests, positioners and technical components.

Typical applications

Foam inserts · protective packaging · precision nests · positioners · separators · technical components

Processing technologies
Oscillating knife EOT POT Bevel cutting Milling
CO2 laser cutting of foam materials
02 CO₂ LASER CUTTING

Precision cutting of complex contours.

We use CO₂ laser cutting for precise production of parts and complex contours from materials suitable for this type of processing.

The digitally controlled process provides repeatability, precise geometry tracking and detailed production without the need for die tooling.

Typical applications

Precision inserts · separators · protective elements · technical parts · prototypes · small and medium batches

Process advantages
Precise contours Complex geometry Repeatability No die tooling required
Die cutting of foam materials
03 DIE CUTTING

Efficient and repeatable production of serial parts.

We use die cutting to produce foam parts with specially made tools adapted to product geometry.

This process enables fast, repeatable production of larger quantities of identical parts, with stable dimensions and efficient material use.

Typical applications

Protective elements · separators · spacers · sealing elements · pads · technical parts

Process advantages
Serial production High repeatability Fast production Various geometries
Cutting and sizing of foam materials
04 CUTTING AND SIZING

Precise material preparation to required dimensions.

We use vertical band saws to cut foam materials to the required dimensions and prepare parts for further processing.

Combined with other processing technologies, this method enables efficient preparation of sheets, blocks and individual parts in various dimensions.

Typical applications

Sheet sizing · block preparation · straight cuts · preparation for CNC processing · preparation for lamination · parts to specified dimensions

Processing capabilities
Straight cutting Sheet sizing Block preparation Various thicknesses
Bonding and lamination of foam materials
05 BONDING AND LAMINATION

Combining foam materials into more complex structures.

By combining multiple elements and layers, we produce more complex protective and technical structures tailored to product shape and function.

Depending on material type, dimensions and product requirements, we join elements using thermal bonding or suitable adhesive systems.

Typical applications

Multi-layer inserts · protective packaging · combined foam elements · positioners · technical components

Processing capabilities
Thermal bonding Adhesive bonding Multi-layer structures Material combinations
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Let’s discuss your solution.

Send us a drawing, sample or product description. We will recommend a suitable material and manufacturing method.

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